Full-Body Harness Safety (Based on Saudi Aramco CSM & GI 8.001 – Fall Protection & Work at Height Safety)

 Full-Body Harness Safety (Based on Saudi Aramco CSM & GI 8.001 – Fall Protection & Work at Height Safety)




1. Introduction

A full-body harness is a critical component of fall protection systems designed to distribute fall forces evenly across the body and prevent serious injuries or fatalities. It is mandatory for all workers performing tasks at heights of 1.8 meters (6 feet) or above, as per Saudi Aramco CSM & GI 8.001.

2. Components of a Full-Body Harness

A full-body harness consists of several key parts that work together to ensure worker safety:

✅ Only ANSI, EN, or OSHA-certified harnesses should be used in Saudi Aramco projects.

3. When is a Full-Body Harness Required?

✔ Working at heights above 1.8 meters (6 feet).
✔ Working on scaffolding, ladders, or mobile platforms.
✔ Performing work inside confined spaces with fall hazards.
✔ Climbing towers, poles, or structures.
✔ Roof work or tasks near unprotected edges.

✅ Workers must always be tied off to a secure anchor point when working at height.

4. Proper Use of a Full-Body Harness

4.1 Pre-Use Inspection

✔ Check for damage, cuts, burns, or missing parts.
✔ Ensure D-rings and buckles are free from rust or deformation.
✔ Check the fall indicator stitching for previous impact signs.

✅ A harness must be inspected before each use and removed from service if damaged.

4.2 Proper Donning (Wearing) Procedure

1️⃣ Hold the harness by the Dorsal (Back) D-Ring and shake it to untangle straps.
2️⃣ Slip arms through the shoulder straps, like wearing a jacket.
3️⃣ Pull the leg straps between legs and buckle them securely.
4️⃣ Fasten the chest strap across the chest and adjust for a snug fit.
5️⃣ Ensure all buckles and straps are secured and properly tightened.

✅ A properly worn harness should be snug but allow comfortable movement.

4.3 Correct Connection to Anchor Points

✔ Always attach the lanyard to the dorsal (back) D-ring.
✔ Anchor points must support at least 5,000 lbs (22 kN) of force.
✔ Use shock-absorbing lanyards to reduce fall impact.
✔ Avoid using guardrails or unstable structures as anchor points.

✅ A secure anchor point is essential for proper fall arrest.

4.4 Safe Use of Lanyards & Lifelines

✔ Use a double lanyard system (100% tie-off) when moving.
✔ Never tie a lanyard around sharp or rough edges.
✔ Self-retracting lifelines (SRLs) should be used for vertical climbing.

✅ Workers must remain tied off at all times when exposed to fall hazards.

5. Full-Body Harness Maintenance & Storage

✔ Store harnesses in a clean, dry area away from sunlight and chemicals.
✔ Do not modify or add accessories to the harness.
✔ Clean with mild soap and water—avoid harsh chemicals.
✔ Retire harnesses after 5 years or sooner if damaged.

✅ A damaged harness must never be used for work at height.

6. Emergency Response for Falls & Suspension Trauma

✔ If a worker falls and is suspended, initiate rescue within 5–10 minutes.
✔ Use a tripod rescue system or aerial lift for safe recovery.
✔ Encourage leg movement to prevent blood pooling (suspension trauma).

✅ Workers must be trained in emergency fall rescue procedures.

7. Non-Compliance Consequences

❌ Failure to wear a harness at height results in work stoppage & fines.
❌ Improper use of fall protection can lead to serious injuries or fatalities.
❌ Using a defective harness violates Saudi Aramco safety regulations.

✅ Strict compliance with fall protection rules is mandatory in all Saudi Aramco projects.

8. Conclusion

✔ A full-body harness is essential for fall protection and worker safety.
✔ Proper inspection, wearing, and anchoring are crucial for effectiveness.
✔ Harnesses must be maintained and stored properly to extend lifespan.
✔ Failure to follow harness safety rules can result in severe injuries or fatalities.



Key Takeaways from Full-Body Harness Safety:

✅ Always inspect your harness before each use.
✅ Wear and adjust your harness properly for a secure fit.
✅ Attach the lanyard to a secure anchor point that supports 5,000 lbs (22 kN).
✅ Use a double lanyard system when moving between locations.
✅ Suspended workers must be rescued within 5–10 minutes to prevent injury.

Would you like a checklist format for full-body harness inspection & use based on Saudi Aramco GI 8.001?

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